The TPI Model 9041 Ultra II represents the very latest in
easy to use high specification maintenance tools, offering extremely
high levels of functionality and capability at a very affordable price!
As a high spec condition based monitoring (CBM) data collector and
Dynamic 2 plane rotor balancer designed for plant and asset inspections,
the Ultra II does it all.
Features
- Automatically detects out of balance, misalignment, looseness and bearing defects
- Predictive analysis capabilities that accurately calculate time frame to failure
- Condition based monitoring analyzes bearing wear and gear degradation
- Built-in single plane balancing enables correction of the most
common cause of vibration. (Dual plane balancing with additional
accelerometer)
- Additional features include Inspection, Lube and remote/server database
- User selectable defined envelope filters and demodulation functionaliy
- True simultaneous 3 channel capture
- High resolution (0.2Hz) frequency spectra from 2Hz to 10kHz
- Rugged fully waterproof construction meets IP68 and MIL-STD-810F requirements
- Includes C-Trend powerful and easy to use asset management and fault diagnosis software
C-Trend Software gives you greater ease of use and flexibility.
- Store, analyze and report on all your vibration, lube and process
parameters (e.g. oil pressures, lube volume, temperature, run hours,
etc.) in one place.
- All information is just a click away. Color coded alarms highlight problems. Trend lines show problems before they happen.
- Data can be accessed anywhere on any machine, with optional
networking software. Plant history is everything and C-Trend turns it
into useful information with the click of a mouse!
Model 9041 Ultra II C-Trend II Software Functionality
Condition Based Maintenance data collector:
- Displays sites, assets and measurements in a “tree” structure to
give easy navigation of routes and capture of readings using touch
screen and numeric keypad.
- Analyses and displays ISO vibration levels, bearing wear, unbalance, misalignment, looseness etc.
- Color coded with alarm status (red, amber & green).
- Fully zoom-able frequency spectrum and time waveforms
- All data automatically downloaded to C-Trend (PC trending analysis and reporting software included as standard)
- Optional auto identification of measurement points using RFID tags with easy to use set up wizards
Single plane and two plane dynamic balancer:
- Single and two plane software included, you need an additional accelerometer A9012 for two plane balancer
- Balances to user defined grades using simple to use step by step balancing wizard
- Live vector display shows out of balance and phase angle during balancing runs (ideal for checking stability)
- Built-in tool kit for trial weight calculation, weight splitter, drill depth (for weight removal), coast down etc.
- Downloads all balance data and graphs to PC full color report generator wizard
Inspection system:
- User defined inspections can be run to capture data and trend
process variables (e.g. temperature, pressure, run hours etc.) using
simple wizards
- Automatic reporting and generation of email alerts for any parameter
Included in the Kit:
- TPI 9041
- One External Sensor Kit (accelerometer, cable, magnet)
- Tachometer
- Tachometer Mount Adaptor
- Carrying case with shoulder mount
- (Magnetic stand not included)
Specifications
Size:
8.7” x 3.7” x 1.8” (220 mm x 95mm x 45mm)
Weight
1.1 lb (500g)(not including accelerometer)
Environmental
Water: MIL-STD-810F, Method 512.4, IP67 sealed against accidental immersing (1m for 30 min)
Drop: MIL-STD-810F, Method 516.5, Procedure IV 26 drops from 1.22 m
6 additional drops at -4°F (-20°C)
6 additional drops at 140°F (60°C)
Operating: -22° to 149°F (-30° to 65°C)
Storage: -40° to 158°F (-40° to 70°C)
Humidity: MIL-STD-810F, Method 507.4
Sand and Dust: IP67, Mil-STD-810F, Method 510.4, Procedures I and II
Power supply:
Rechargeable battery (charger included)
Battery life
Typically 20 hours operating time depending on backlight usage. Frequency ranges:
2 Hz to 1 kHz, 2 Hz to 10 kHz
Frequency Resolution:
Up to 0.02 Hz, 400, 800, 1600, 3200, 6400,12800, 25,600 or 51,200 lines FFT
Displayed Amplitude Units"
Acceleration in g, Velocity in mm/s (or inches/s)
Bearing noise in BDU (bearing damage units), Displacement in Microns/Mils
Displayed Frequency Units:
Hertz (Hz), RPM or CPM
Dynamic range:
96 dB +/- 50g to +/- 50g with standard accelerometer
Auto set up of VA diagnostic bands: (RPM = run speed)
Instability, unbalance, misalignment & diagnostic bands looseness
Envelope demodulation filters:
Fully user selectable high pass and low pass filter cut off frequencies.
IEPE accelerometer interface:
Constant current accelerometer power supply (+20 volts @ 2mA) can be switched off for use w/ BNC output control panels Supplied with BNC connection lead.
Numeric Keypad or Touch screen operation
Stylus free collection of vibration data using numeric key pad or by touching screen.
Included accessories:
Tachometer, accelerometer (one) and cables, tachometer mount adapter, Carrying case with shoulder strap.
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